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LAND AND INFRASTRUCTURE

 

GALVANIZING

 

FABRICATION

 

PACKAGING AND DELIVERY

 

DESIGN AND ENGINEERING FACILITY

 

MATERIAL HANDLING

 

QUALITY AND SYSTEMS

 

POLLUTION CONTROL MEASURES

 

SOURCING OF RAW MATERIAL

INFRASTRUCTURE
 
LAND AND INFRASTRUCTURE
• Spread over substantial landmass of 10 acres with additional 5 acres for expansion
• Well planned layout enabling optimum output with ease of flow of material
• Continuous and Reliable Power supply from Grid
• Complimented by Captive Power using DG set
• Proximity to ‘Surya River’ ensuring continuous supply of Soft Water for Galvanizing
• Area Wise Break up of land utilization for key operations
   
 
  CAPACITY AREA UNDER OPERATION
GALVANIZING 30,000 TPA 110 mtr x 20 mtr x 13 mtr (ht under crane)
FABRICATION 18,000 TPA 100 mtr x 20 mtr x 7 mtr (ht under crane)
MODULE ASSEMBLY   2 acre (8000 sq. mtr)
STORAGE YARD   6 acre (24000 sq. mtr)

 
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GALVANIZING
• Galvanizing Capacity of 2500 MT per month / 30,000 MT per annum
• Automatic Temperature Control
• Micro Processor Controlled Dual Fuel Furnace
• Preheating of Structure & uniform drying using Hot Plate (please verify)
• Capable of uniform coating requirement of 610 and 910 grams per sq.mts (80 to 130 micron)
• Galvanize structures upto 9 mtr by Direct Dipping and 12 mtr by Double Dipping for width upto 1.1 mtr
 
TANK SIZE Length (mtr) Breadth (mtr) Depth (mtr)
DEGREASING TANK 12 1.2 1.5
ACID TANK (3 No.s) 12 1.3 1.5
QUENCHING TANK 12 1.2 1.5
DICHROMATING TANK 12 1.2 1.5
HOT-DIP GALVANIZING 8 1.2 1.6
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FABRICATION
• Dedicated Fabrication Shop having Capacity of 1500 MT per month / 18,000 MT per annum
• Fabrication equipments include:
  › Hydraulic and Mechanical Presses
  › Shearing Machines
  › Heavy duty Radial Drilling Machines
  › Rolling Machine
  › Lathe
  › Cutting Machines
• Fabrication Operations involve: punching, drilling, cutting, stamping, etc
• Qualified and experienced team of Engineers and Technicians
• Capable of processing steel products conforming to BSEN, ASTM, JIS, DIN, IS, AS & Euro specifications
   
PACKAGING AND DELIVERY
• Tower wise Bundling
• On site Containerized Stuffing
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DESIGN AND ENGINEERING FACILITY
• Qualified team complimented by 3D analysis and CAD software
• Services to be extended to Prototype designing and manufacturing
   
MATERIAL HANDLING
• Straight line, Bottleneck free Flow of Material
• Spacious Raw Material Yard and Finished Goods Yard spread over 6 acres (24,000 sqmts)
  Cranes:
 
GALVANIZING SHED 3 x 5 MT Overhead Cranes
FABRICATION SHED 2 x 5 MT Overhead Cranes
RAW MATERIAL AND FINISHED MATERIAL YARD 2 x 12 MT Mobile Hydraulic Crane
DISPATCH SECTION Trolley Track for smooth flow of material
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QUALITY AND SYSTEMS
• ISO 9001:2008 Certified ISO
• Well defined and equipped Testing Laboratory
• Specially trained inspectors
• Systems and Operations to be assisted by ERP
   
POLLUTION CONTROL MEASURES
• Captive Modern and Effective Effluent Treatment Plant
• Pickling Section equipped with Fume Extraction System
• Environmental clearances already obtained
   
SOURCING OF RAW MATERIAL
• Ample options available for sourcing 2 key raw materials: Zinc & Structural Steel
• Zinc: ‘Hindustan Zinc’ has a warehouse and sales depot in Tarapur
• Located at a distance of 45 kms from Maharashtra’s rolling mill hub in WADA
• Ease of access to rolling mills of Raipur and Nagpur as well
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